Joint determination of preventive maintenance and buffer stock for a production unit under lease

Abstract

Purpose: The purpose of this work is to develop a mathematical model for simultaneously determining the optimal period of preventive maintenance actions and the optimal size of buffer stock for a production unit that is owned by a lessor and leased to a lessee under a lease contract.

Design/methodology/approach: A mathematical model is formulated and a numerical procedure is developed for finding the optimal period of preventive maintenance actions and the optimal size of buffer stock to minimize the total expected costs considering both a lessor and a lessee over a lease period.

Findings: The proposed model gives better solutions than those where the maintenance cost to the lessor and the production inventory cost to the lessee are minimized separately.

Originality/value: The joint determination of preventive maintenance and safety stock is a topic that has been extensively studied for decades. The majority of the models reported in the literature implicitly assume that the firm owns the production unit and maintenance actions are done in-house. However, equipment acquisition through leasing is a common practice nowadays. Normally, under a lease contract, the lessor who owns the equipment is responsible for maintenance services. This may lead to a conflict between the lessor and the lessee concerning the optimal choice of maintenance actions. To solve this conflict, we propose a joint determination of preventive maintenance and safety stock model for a production unit under a lease. The objective of our model is to simultaneously determine the optimal period of preventive maintenance actions that the lessor needs to perform and the optimal size of buffer stock the lessee needs to produce so that the total combined expected costs to both parties over the lease period are minimized.