Improved layout structure with complexity measures for the Manufacturer’s Pallet Loading Problem (MPLP] using a Block approach

Deemah Aljuhani, Lazaros Papageorgiou

Abstract


Purpose: The purpose of this paper is to study the Manufacturers pallet-loading problem (MPLP), by loading identical small boxes onto a rectangle pallet to maximise the pallet utilization percentage while reducing the Complexity of loading.

Design/methodology/approach: In this research a Block approach is proposed using a Mixed integer linear programming (MILP) model that generates layouts of an improved structure, which is very effective due to its properties in grouping boxes in a certain orientation along the X and Y axis. Also, a novel complexity index is introduced to compare the complexity for different pallet loading, which have the same pallet size but different box arrangements.

Findings: The proposed algorithm has been tested against available data-sets in literature and the complexity measure and graphical layout results clearly demonstrate the superiority of the proposed approach compared with literature Manufacturers pallet-loading problem layouts.

Originality/value: This study aids real life manufactures operations when less complex operations are essential to reduce the complexity of pallet loading.


Keywords


Manufactures pallet loading problems, cutting and packing problems, mathematical programming, mixed integer optimization

Full Text:

PDF


DOI: http://dx.doi.org/10.3926/jiem.3264


Licencia de Creative Commons 

This work is licensed under a Creative Commons Attribution 4.0 International License

Journal of Industrial Engineering and Management, 2008-2021

Online ISSN: 2013-0953; Print ISSN: 2013-8423; Online DL: B-28744-2008

Publisher: OmniaScience